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What are mixing valves and how do they work?

A thermostatic mixing valve blends hot and cold water to a controlled, safe temperature. The valve synchronises hot and cold water streams to achieve a set temperature, as determined by the water heater settings, using internal ports and chambers. The process ensures hot water is tempered within the mixing chamber, producing an outlet flow that is safe to use before reaching taps, showers, and other sanitary fixtures.

There are two main types of mixing valves:

  • Thermostatic mixing valves (TMVs) - Enable precise water temperature adjustments through a simple handle control.
  • Thermostatic tempering valves have a thermal element that auto-adjusts the mix until water temperature hits the pre-set level, usually between 38-50°C.

High-quality mixing valves provide benefits in heating, cooling systems and in commercial settings, such as:

  • Preventing the dangers of scalding hot water over 50°C.
  • Allowing higher hot water tank temperatures to kill Legionella bacteria.
  • Compensating for water pressure fluctuations in supply water.
  • Maintaining a consistent temperature of water delivered to fixtures.

Water tempering systems with mixing valves ensure consistent and safe water temperatures in household supplies.

Types of mixing valves: Manual vs. thermostatic

There are two main types of mixing valves used in plumbing systems:

Manual Mixing Valves

Manual mixing valves enable user-adjusted water temperatures and are commonly found in homes. They have a handle that can be adjusted to modulate the blend of your hot and cold water flows until the desired temperature water is reached at the outlet. There are applications where kitchen and bathroom taps are involved, the valve can be easily adjusted.

Characteristics of manual mixing valves influencing the blending process include:

  • User adjustable temperature control
  • Familiar and intuitive handle operation
  • Lower cost compared to thermostatic valve models

Although suitable for residential use, manual tempering valves depend on continuous user interaction to maintain safe water temperatures. Incorrect adjustments to the handle can pose a scalding risk.

Thermostatic Mixing Valves (TMVs)

TMVs regulate the blended water temperature, responding instantly to temperature changes and water flow variations. Once set to a chosen tempering point, which might be the desired temperature, between 38 degrees Celsius to 50 degrees Celsius, the mixing valve can continually fine-tune the mix to reach the temperature mixed water.

Benefits of TMVs include:

  • Precise, consistent tempering without manual adjustment
  • Prevent scalding as they shut off if cold supply fails
  • Suitable for facilities with vulnerable occupants like nursing homes

While initially costlier than tempering valves, TMVs provide dependable, automatic temperature regulation for enhanced safety. We recommend conducting maintenance checks every five years.

Importance of mixing valves for scald prevention

Mixing valves are crucial in preventing accidental scalding from excessively hot water.

They ensure a safe blend of hot and cold water that does not exceed 50°C at the outlet. For vulnerable populations such as children, the elderly, and those with mobility impairments, even a one-second exposure to 60°C water can result in severe burns.

By opting for installing a TMV near the hot water unit, you ensure the mixed water is reliably tempered down to a safe range between 43°C-50°C depending on the application, before it reaches taps and showers.

For instance, shower valves for bathing should temper to a maximum of 50°C, while a basin tap in aged care settings may require 43°C water as per AS 4032.1.

Water heated above 60°C, coupled with scald prevention measures, helps facilities mitigate Legionella risks effectively. Regular maintenance checks on mixing valves ensure they continue to serve as vital protection devices against hot water burns.

Where should mixing valves be installed?

For optimal water flow, a tempering valve should be installed near the water heater or along the delivery line before outlets. This process ensures the water comes out as an even-tempered flow throughout the domestic water system.

The optimal locations for mixing valve installation include:

  • Near water heaters
  • Under bathroom and kitchen sinks
  • Beneath shower bathtub fixtures
  • By any tap outlet supplying sanitary fixtures

For at-risk individuals, regulations stipulate a TMV should be within 750mm of tap outlets. Thermostatic models are superb for ensuring your shower maintains a steady, safe heat, an essential feature for nurseries, health clinics, and aged care facilities. Meanwhile, home bathrooms and laundries can use a manual water tempering valve.

It’s advisable to consult plumbing services with a licenced Castle Hill plumber who understands what an optimal mixing valve set-up looks like, based on your water heating setup and home floorplan. Correct valve placement is essential for the safety and consistency of your hot water system.

Maintenance requirements for mixing valves

Regular maintenance is essential for mixing valves to modulate hot water flow securely and reliably throughout their lifespan. We recommend having your mixing valves inspected every 12 months as part of ongoing hot water system servicing.

During annual mixing valve tmv checks, our Castle Hill plumbers will:

  • Test after valve operation and water output temperatures
  • Inspect internal components for wear, corrosion and scale buildup
  • Flush the valve to remove debris
  • Verify failsafe functions still work (for TMVs)
  • Adjust or replace valves if required to meet standards

Basic mixing valve maintenance to manage water cold temperatures you can do includes:

  • Use a thermometer to check outlet temperatures do not exceed 50°C
  • Inspect for leaks and drips
  • Descale shower heads and tap aerators
  • Contact Castle Hill Plumbing if temperatures exceed 50°C

One often wonders what does a thermostatic mixing valve need to maintain precision over time; it requires disassembly and TMV certification every 5 years as per AS 4032.1 standards. Our licenced technicians offer full TMV servicing and recertification to validate ongoing scald prevention performance.

Proactive, qualified mixing valve maintenance ensures these critical devices continue to safely temper hot water supplies for comfort and injury prevention.

Replacing old or faulty mixing valves

There are a few key signs indicating when an old or faulty mixing valve needs replacement:

  • Fluctuating water temperature - If outlet temperatures swing wildly or exceed 50°C, the mixing valve is likely worn out.
  • Visible corrosion and mineral buildup - Internal corrosion and scale can impede mixing valve components, preventing precise tempering.
  • Age over 10 years - To ensure they last longer, mixing valves typically have a lifespan of 10-15 years before needing replacement.
  • Failed safety checks - If the mixing valve doesn’t pass annual safety checks, replacement is required.

We recommend having faulty or end-of-life mixing valves replaced by our licenced Castle Hill plumbers to maintain ongoing safety. Our technicians will:

  • Replace old mixing valve body and internal components
  • Test new mixing valve operation before returning to service
  • Provide TMV certification if a thermostatic model was installed
  • Ensure conformance with AS/NZS 35 water tempering standards

Proactive mixing valve replacement certifies that your water heater remains guarded by effective tempering devices to thwart scalding for years to come; For detailed guidance on installing thermostatic mixing valves and other plumbing needs, visit our blog. Do not hesitate to seek help from our customer support team for assistance when you suspect your mixing valve requires an upgrade.

Mixing valve regulations and code compliance

To ensure your safety and compliance, there are important regulations around mixing valve installation. In New South Wales, all mixing valve installations must adhere to the Plumbing Code of Australia and relevant Australian Standards.

Key Mixing Valve Regulations in NSW

  • AS/NZS 3500 Plumbing and Drainage Code - Covers mixing valve technical specifications and installation guidance.
  • AS 4032.1 - Details requirements for thermostatic mixing valves to prevent scalding.
  • AS/NZS 3662 - Outlines performance standards for general purpose mixing valves.

Mandatory standards provide a variety of valve types, ensuring plumbing regulations and temperature balancing apply to all new and renovated buildings. They ensure appropriately certified mixing valves get installed to provide tempered water delivery.

Where Compliance is Critical

Strict adherence to tempering valve regulations is especially important for:

  • Aged care homes and nursing facilities
  • Childcare centres and schools
  • Hospitals and medical centres
  • Public amenities like sporting complexes

Such environments necessitate more hot water usage, mandating properly tempered water to maintain safety for high patronage or vulnerable occupants. Our licenced Castle Hill plumbers stay informed on the latest mixing valve installation codes, clarifying what you need know for compliance is essential for legal adherence.

Mixing valves for residential vs. commercial use

Mixing valves have important applications in both residential and commercial settings, but there are some key differences in their use:

Residential Mixing Valves

In homes, mixing valves are commonly installed:

  • Under sinks
  • Near water heaters
  • Behind showers and bathtubs

They facilitate a continuous flow of tempered water from heat pumps, preventing scalding. Manual mixing valves suit home environments, ensuring a steady flow and proper balance of delivery up to 20 litres per minute. Installation near outlets ensures safety and balances cold hot water for more vulnerable groups like children.

Commercial Mixing Valves

For commercial buildings, threeway mixing valves are vital for:

  • Aged care homes
  • Hospitals
  • Public amenities

These facilities need valves tmvs can service cold water into much higher flow capacity, often over 500 litres per minute. Only thermostatic mixing valves can manage these high flows while maintaining strict temperature control. Compliance to standards like AS 4032.1 is also critical in commercial sites to protect susceptible occupants.

So while both settings utilise mixing valves, commercial installations demand greater flow rates, automation and compliance from their tempering valves to accommodate larger, vulnerable user groups safely.

Enhancing water safety with mixing valves

Mixing valves play a vital role in enhancing overall water safety by tempering hot water to prevent accidental scalding. Mixing valves maintain an outlet temperature below 50°C to minimize hot water burn risks, particularly for children and the elderly.

Understanding the best tempering valve setup is vital for safeguarding your property:

  • Test water temperatures monthly to verify safe levels under 50°C
  • Schedule annual mixing valve servicing to check and adjust valves
  • Verify that the valve can be adjusted appropriately, and watch for leaks, fluctuations in water temperature, or pressure changes
  • Replace valves older than 10 years for optimal safety
  • Have new valve installed by qualified Castle Hill plumbers

It’s important to remember that while mixing valves enhance water system safety immensely, they still need maintenance and testing to fulfil their crucial protective purpose. For fruitful assistance with installation, repairs, or testing of your mixing valves, call us for expert guidance.

Preventing Legionella with mixing valves

Mixing valves critically contribute to Legionella control and prevention in subsystems such as water tank arrays in large buildings. By tempering hot water temperature supplies down from dangerously high temperatures, mixing valves help eliminate the risk of Legionella bacterial growth while still preventing accidental scalding at fixtures.

Legionella thrives in water between 20°C and 50°C. Storing water above 60°C and then tempering it to safe temperatures with a calibrated mixing valve helps prevent Legionella during circulation and use.

Facility types especially at risk of Legionella issues where vigilant tempering is vital include:

  • Aged care homes and hospitals
  • Hotels and commercial properties with large, complex hot water systems
  • Cooling towers utilised in industrial sites

By installing thermostatic mixing valves close to outlets in these higher-risk premises, outlet temperatures can be kept below 50°C to avoid scalding while storage and circulation stays hotter to prevent Legionella. Regular inspection and service checks on the valves provide ongoing verification of safe tempering.

Precise temperature control with well-maintained mixing valves is a key barrier against Legionella risks in building water systems.

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